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560-9 . 8 Thickness of Coats : Apply coatings to the thickness as identified in the <br /> manufacturer ' s product data sheet. After application of each coat, thoroughly inspect the surfaces <br /> and measure the dry film thickness (DFT) in accordance with SSPC -PA 2 . When the DFT is <br /> deficient or excessive , correct in accordance with the coating manufacturer ' s recommendations <br /> and retest the area. <br /> 560-9 .9 Coating Drying, and Curing : Apply coatings within the time specified by the <br /> coating manufacturer ' s product data sheet for drying and recoating . Test the coating for proper <br /> cure before handling and shipping . Test for cure in accordance with the manufacturer ' s <br /> recommended method. Meet the requirements of ASTM D 4752 for inorganic zinc primers or <br /> F <br /> ASTM D5402 for organic zinc primers when the manufacturer ' s technical data sheet does not <br /> state a specified cure test. Obtain the acceptance criteria from the coating manufacturer and <br /> report the results to the Engineer. <br /> Prior to assembling bolted connections , test and verify that the primer coating on <br /> the faying surfaces has cured to a resistance rating of 5 in accordance with ASTM D 4752 , <br /> ASTM D 5402 , or the coating manufacturer ' s requirements . If cure testing is performed per the <br /> coating manufacturer ' s requirements , submit the test results to the Engineer for approval prior to <br /> assembling the bolted connection . <br /> 560-9 . 10 Coating Finish : Apply each coat free of runs , sags , blisters , bubbles, and mud <br /> cracking; variations in color, gloss , or texture ; holidays ; excessive film buildup ; foreign <br /> contaminants ; orange peeling ; and overspray. <br /> 560- 10 Touchup and Repair. <br /> Clean and coat all welds , rivets , bolts , and all damaged or defective coating and rusted <br /> areas in accordance with 560 -7 and 560- 9 . Upon approval by the Engineer, aluminum mastic <br /> may be used in accordance with the manufacturer ' s recommendations . Aluminum mastic must <br /> contain aluminum pigment and minimum 80% volume solids . <br /> 560- 11 Coal Tar-Epoxy Coating of Permanent Bulkhead Sheet Piles and H Piles . <br /> 56041 . 1 Surface Preparation : Prepare the substrate in accordance with 560-7 . Provide <br /> a depth of anchor profile in accordance with the manufacturer ' s product data sheet, but in no <br /> case less than 2. 5 mils . Re-blast piles not coated during the same shift or if the surface to be <br /> coated no longer meets the requirements SSPC - SP 10 . <br /> 560- 11 . 2 Application of Coating : Unless otherwise shown in the Contract Documents , <br /> apply the inorganic zinc and coal tar-epoxy coatings to all sides of H piles and the exposed side <br /> of sheet and pipe piles from the top of the piles to a depth of five feet below the lower of the <br /> design ground surface or the design scour depth . Apply the inorganic zinc in accordance with <br /> this Section . Apply the coal tar-epoxy in accordance with the following specific requirements : <br /> ( 1 ) Apply the coal tar- epoxy system in two coats . The time interval between the <br /> first coat and the second coat will be in strict accordance with the coating manufacturer ' s <br /> published specifications . Apply the first coat to yield a dry film thickness of 8 to 10 mils . Apply <br /> the second coat to attain a total dry film thickness of the two coats between 16 and 20 mils . For <br /> sheet piles , give the inside portion of the interlock claw and the interlock ball a single coat that <br /> will yield a dry film thickness of 2 to 4 mils . Build up and puddling of the coating in these areas <br /> is not permitted . <br /> (2) Ensure that no portion of the coating is less than the specified minimum film <br /> thicknesses . The total minimum film thickness for any combination of coats will be the sum total <br /> of the averages of the specified thickness range of the individual coats . <br /> - 165 - <br /> FPID ( S ) : 423186 - 1 - 58 - 01 <br />