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HomeMy WebLinkAbout2012-139 7 17- 1a 12 . U73 WORK ORDER NUMBER _3 201c 139 This Work Order Number _3_ is entered into as of this 17th day of Jute , 2012_ , pursuant to that certain Continuing Contract Agreement for Professional Services entered into as of November 15 , 2011 , (the "Agreement" ) by and between INDIAN RIVER COUNTY , a political subdivision of the State of Florida ( " COUNTY" ) and KIMLEY- HORN AND ASSOCIATES , INC . ( " CONSULTANT " ) . The COUNTY has selected the Consultant to perform the professional services set forth on Exhibit 1 ( Scope of Work) , attached to this Work Order and made part hereof by this reference . The professional services will be performed by the Consultant for the fee schedule set forth in Exhibit 1 ( Fee Schedule ) , attached to this Work Order and made a part hereof by this reference . The Consultant will perform the professional services within the timeframe more particularly set forth in Exhibit 1 (Time Schedule ) , attached to this Work Order and made a part hereof by this reference all in accordance with the terms and provisions set forth in the Agreement . Pursuant to paragraph 1 . 4 of the Agreement , nothing contained in any Work Order shall conflict with the terms of the Agreement and the terms of the Agreement shall be deemed to be incorporated in each individual Work Order as if fully set forth herein . IN WITNESS WHEREOF , the parties hereto have executed this Work Order as of the date first written above . CONSULTANT : BOARD OF COUNTY COMMISSIONERS KIMLEY- HORN AND ASSOCIATES , OF INDIAN RIVER COUNTY • off a� : 7 a INC ,B By��J Wevin chanen , P . E . gary C . Wheeler , Chair � ti Title : Associate , Vice President °: • 'r1 , .• r BCC Approved Date . 07- 17- 12 •••'•a•.!N�IAN RNR` ' •Y.as • YM ° RJ Attest : Jeffrey R . Smith , Clerk of Court and Comptroller B Deputy Clerk pproved : seph A Baird , County Administrator pproved as to,,j d legal sufficiency : Alan Polackwich , County Attorney EXHIBIT # 1 Work Order Number 3 Finish Water Stabilization Implementation At Water Plants PROJECT UNDERSTANDING Kimley- Horn and Associates, Inc . completed a finish water stabilization study that recommended implementation of a chemical feed system utilizing lime slurry and carbon dioxide to improve the stability of the finish water . The following scope consists of pilot testing, design , permitting, construction , and startup services for finish water stabilization using lime slurry and carbon dioxide feed systems for both the North Hobart and South Oslo Rd water treatment plants . SCOPE OF WORK TASK 1 — PILOT TESTING Jar testing and pilot testing is recommended to validate the assumptions provided in the report, and define the optimum mixing technique needed to maximize chemical dosage of lime and carbon dioxide and minimize turbidity of the stabilized water stream . Task 1 . 1 Coordination Consultant will coordinate jar testing of existing product water from each water treatment plant ( WTP) to be tested by Cal�Flo/ Burnett Lime Company . This testing will be conducted to determine desired range of lime and carbon dioxide (CO2 ) feed rates that can be used for sizing pilot unit . Equipment to be used for pilot testing consists of lime feed system ( slurry provided by Cal�Flo), carbon dioxide (CO2) tank and feed equipment (Praxair, or equal), and a mixer, which will be furnished by Cal�Flo ' s trailer mounted pilot unit. Consultant will provide coordination of pilot testing using Cal� Flo ' s trailer scale pilot unit and a fabricated pilot unit . Consultant will coordinate water supply , disposal , electrical supply , and siting of a pilot unit near the clearwell of each WTP. Consultant will coordinate arrangements for pilot testing of Cal�Flo ' s pilot unit furnished by Burnett Lime Company and water plant operations staff at the North Hobart WTP and South Oslo Rd WTP. Consultant will coordinate fabrication of a small scale pilot unit for testing of a side stream of water from the existing clearwell at the South WTP. Fabrication of supply piping and discharge piping, electrical connections, including furnishing equipment and material will be performed by IRCU maintenance staff. A drawing depicting the details of the pilot test unit will be prepared by Consultant for IRCU staff to fabricate . K :\WPB_Civil\044572022 - IRCU Stabilization\Scope\Finish Water Stabilization Scope - IRCU, tinal .docx Page I of 7 Task 1 . 2 — Conduct Pilot Testing It is assumed that one fabricated pilot unit will be installed at the South WTP and the Cal�Flo unit will be operated and tested at both the North and South WTP ' s . It is assumed that the results of the testing by the Burnett Lime Company for both plants and the results from the fabricated pilot unit at the South WTP can be used to extrapolate the lime and CO2 feed rates for the North Hobart WTP . Consultant will coordinate siting, piping, and electrical needs for the trailer mounted Cal�Flo unit at both facilities . Consultant will provide on- site testing of fabricated pilot unit and provide observations of Cal�Flo operation and testing, which will be conducted by Cal�Flo/Burnett Lime Company representatives . Consultant will conduct testing of fabricated pilot unit water, and adjust feed rates of unit in order to achieve the finish water quality goals outlined in the Stabilization Study . Consultant will utilize IRCU ' s South WTP lab testing equipment for testing of, • Hardness (Ca and total ) • Alkalinity (total) • pH • Turbidity • TDS • Temperature It is assumed that up to two weeks of testing will be conducted once the pilot unit is ready for testing. Consultant will provide up to 5 days of on- site presence during pilot unit operation and conduct testing and adjust pilot unit settings during this phase . The pilot unit operation will not be run continuously . Operation and testing will be conducted only during scheduled times . Consultant will collect data for the pilot units and summarize the field data. Task 1 . 3 — Summarize Results and Prepare Report Consultant will summarize results in tabular form and prepare a letter report outlining the results of the pilot testing. A letter report of our findings will be prepared and is assumed that it will be five to seven pages in length . Graphs used to illustrate findings will be prepared if deemed necessary . Consultant will prepare a draft report for IRCU staff review and attend one meeting, if necessary to discuss findings . Consultant will finalize report and submit up to four copies of letter report . TASK 2 - DESIGN & PREPARATION OF DRAWINGS AND SPECIFICATIONS Task 2 . 1 - Design Consultant will design a lime feed (Ca(OH)2) and storage system, carbon dioxide feed and liquid storage tank, and a make- up water system for the CO2 feed system , for stabilization of the finish water of both the South Oslo Road and the North Hobart water treatment plants . The general design will be similar in terms of process for both facilities . The general operation for both K : AWPB Civil\044572022 - IRCU Stabilization\ScopeAFinish Water Stabilization Scope - IRCU, final . docx Page 2 of systems will be identical and similar in nature in order to standardize operations . The system will generally consist of lime slurry and CO2 storage tank(s), feed systems for both , make-up water for the CO2 feed system , and modifications to the existing clearwell to improve mixing of the CO2/Lime feed streams to the degasified blended permeate stream . Consultant will size the storage tanks for lime and CO2, size the lime feed pumps and CO2 feed system , and will select pumps for the lime feed system and make- up water ( if necessary ) for the CO2 feed system at both facilities . Consultant will evaluate the impacts on the CT calculations which were prepared for each water plant and update the calculations for each facility . Consultant will provide updated CT calculations for Owners use and if necessary , submittal to FDEP. Consultant will coordinate and attend up to two (2 ) site visits with IRCU plant operations staff to other lime feed and CO2 feed systems currently in operation or being installed at other water treatment facilities in South Florida. Consultant will design interior modifications to the clearwell which will be necessary for the enhancement mixing of lime and CO2 . It is assumed that each clearwell bay (2 — South Oslo Road plant, 4 — North Hobart plant) will house a mixing chamber and/or device . Consultant will evaluate procurement methods for purchase of Cal �Flo due to its proprietary status and evaluate options for purchase of CO2 from multiple vendors . Consultant will provide structural calculations and design of the lime slurry and liquid CO2 tank slabs in accordance with the new Florida Building Code adopted March 15 , 2012 . Consultant will design a make- up water supply for the CO2 feed system which may require more than 100 gpm of supply water, consisting of two options : finish water supply from the distribution system , or booster pumps which draw water from the clearwell . Consultant will prepare an operating philosophy for the operation , control , and monitoring of the feed systems . Operating logic will be included in the technical specifications used in bidding the project . Consultant will provide electrical engineering services to serve the proposed chemical feed and storage systems , PLC systems , and instrumentation and control system . The design will consist of power distribution , electrical load calculations, site lighting, conduit and wire design , and panel design . The electrical engineering scope will consist of coordination , meetings, field investigation, drawing production, schematics , panel schedules , technical specifications , and opinions of probable construction costs . The Consultant will submit an updated opinion of probable construction cost for the project, based on 90% submittal and after final documents are prepared . Task 2 . 2 — Prepare Drawings and Specifications The Consultant will prepare design drawings of the proposed improvements at both water plant sites , consisting of the following sheets : KAWPB Civil\044572022 - IRCU stabilization\Scope\Finish Water Stabilization Scope - IRCU, tlnal . doex Page 3 of 7 • Cover with site location map, one ( 1 ) sheet • Site plans (2) • Equipment and piping plans (2) • Clearwell plan and details (2) • Mechanical details (24) • PID ' s (2) • Electrical — power, I&C, lighting (6- 10) • Detail sheets and IRCU standard details (2- 3 ) Preparation of final construction drawings will consist of 24" x 36" and 11 " x17 " drawing sizes in electronic format in AutoCADD 2011 version in real world coordinates . Detailed drawings of specific construction items that may be required for this project will be provided . IRCU Standard detail sheets will consist of up to three sheets . It is assumed that Auto CAD base file of the North Hobart plant can be furnished from IRCU and that existing information of the site does not need to be re- created . Consultant will prepare 90% drawings and submit up to six (6) sets for review by Owner. Consultant will attend a review meeting to discuss owners ' comments and incorporate owners ' comments into a final set of drawings . Consultant will attend the following meetings to discuss the objectives and progress of the project and design requirements specific to this project : • Kick- off meeting • Progress meeting at 90% completion Consultant will prepare technical specifications for the project Task 3 — PERMITTING Consultant will prepare and submit two (2) FDEP permit applications , FDEP form 62 - 555 . 900( 1 ) for the proposed water treatment plant modifications . The FDEP application fee for one water plant at the time of this writing is $ 12 , 500 , of which is not included in this scope . Consultant will prepare drawings and specifications , the application, and supporting information for permitting agency review . Consultant will respond to up to two requests for additional information ( RFI ' s) from FDEP . Responses to unreasonable RFI ' s are not included . A preliminary design report consisting of the pilot test results and preliminary design information will be included with the FDEP submittal package . It is assumed that minor and major site plan approvals are not necessary for the improvements at each water plant site since the improvements will be less than 1 , 500 sq ft, and that only a technical review committee (TRC) review will be necessary . Consultant will prepare documents and submit to the TRC and attend one meeting with TRC to answer questions and receive confirmation that a site plan approval (minor or major) will not be necessary . K :\WPB—Civil\044572022 - IRCU Stab ilization\Scope\Finish Water Stabilization Scope - IRCU, final . docx Page 4 of 7 Task 4 — CONSTRUCTION PHASE SERVICES The Consultant will provide construction phase services for this project, consisting of bid phase assistance , preparation of contract documents, shop drawing review , meeting attendance , construction field observation , and preparation of record drawings based on contractor red lines (in electronic format in AutoCADD 2010 version in real world coordinates on CD) . It is anticipated that the duration of the construction phase (notice to proceed to final completion) will be five to six ( 5 -6) months and that on-site construction observations will be conducted commensurate with the level of construction activity for each project. The Consultant will incorporate the Owner ' s contract documents into the plans and specifications developed in Task 2 to create the project manual . This will serve as the Contract between the Owner and the selected contractor for each of the construction contract . Any revisions to the Owner' s contract documents can be provided by the Consultant, as additional services . During the bidding phase, the Consultant will respond to contractor questions and prepare a reasonable number of addendums, if required , which will be distributed to all the contract document holders . The Consultant will attend one ( 1 ) pre-bid meeting at the project site or Owner' s office . IRCU purchasing department will monitor the bid process and sell project manuals , consisting of drawings , specifications , and all addendums . Shop drawing submittals will be reviewed for conformance with the intent of the contract documents . Shop drawings will be submitted directly to the Consultant . The Consultant will review the submittals and return copies to the contractor and Indian River County Utilities . The Consultant will coordinate and attend one ( 1 ) project status meetings per month for coordination and status updates of the project with the Contractor and Owner. The Consultant will also review pay requests and provide recommendations for payment to Indian River County Utilities for the progress of the work . The Consultant may recommend Change Orders to Indian River County , and will review and make recommendations related to Change Orders submitted or proposed by the Contractor. Construction observation will be provided by a field inspector. Total observation time is anticipated to be approximately 220-hours . This is based on 16-hours per week of field observations for three months of construction activity . The Consultant' s visits will be for the purpose of endeavoring to provide the Client a greater degree of confidence that the completed work of its contractors will generally conform to the construction documents prepared by the Consultant . The Consultant neither guarantees the performance of contractors, nor assumes responsibility for any contractor ' s failure to perform its work in accordance with the contract documents . Work that the Consultant believes does not comply with the contract documents will be brought to the attention of Indian River County Utilities and the contractor. The Consultant shall have no responsibility for any contractor' s means, methods , techniques, equipment choice and usage, sequence, schedule , safety programs , or safety practices, nor shall the Consultant have any authority or responsibility to stop or direct the work of any contractor. K : \WPB-Civil\044572022 - IRCU Stabilization\ScopeAFinish Water Stabilization Scope - IRCU, final . docx Page 5 of 7 A punch- list will be prepared for the items that need to be completed for final closeout of the project. The Consultant will perform two site visits with the contractor to review the status of the completion of these punch- list items . The Consultant will prepare record drawings of the pipeline project using information provided by the contractor. An electronic copy in AutoCAD format on a CD- ROM , and two sets of prints will be delivered to Indian River County Utilities upon completion of this project . TIME SCHEDULE In general , the following schedule is anticipated and is dependent on information and direction received in a timely manner ; Pilot Testing 4 - 5 weeks from NTP Design/Permitting 8 — 12 weeks from NTP Bidding/Advertising 6 — 8 weeks from design Construction 4 — 5 months from bidding Operational startup 1 month from construction Consultant will conduct Task 1 . 1 and 1 . 2 within 4- 5 weeks from notice to proceed assuming the pilot test unit is available in this time frame . Preliminary conversations with Cal�Flo indicate that the unit should be available 24 weeks from the request . Depending on the test results from the pilot testing, preparation of the report (Task 1 . 3 ) should be completed within 2 -3 weeks after Task 1 . 2 is complete . The design tasks can commence upon notice to proceed and proceed concurrently with pilot testing . Final sizing of equipment and mixing elements cannot be completed until the pilot testing is completed . It is anticipated that design Task 2 can be completed within 7 —9 weeks . Bidding can commence concurrent with permitting, and is anticipated to take up to 8 weeks . Construction and operational startup could take up to 6 months from notice to proceed with a qualified contractor. FEE SCHEDULE We will provide these services in accordance with our Continuing Services Contract Agreement for Professional Services dated November 15 , 2011 , with Indian River County . The Consultant will provide professional services for Task 1 through Task 4 on a lump sum fee basis as follows : K\WPB Civil\044572022 - IRCU Stabilization\ScopeAFinish Water Stabilization Scope - IRCU, final . docx Page 6 of Task No. Task Task Fee TASK 1 PILOT TESTING Task 1 . 1 Coordination $ 129500 Task 1 .2 Conduct Pilot Testing $ 119500 Task 1 .3 Summarize Results and Prepare Report $ 69100 TASK 2 DESIGN — DRAWINGS AND SPECS Task 2 . 1 Design $ 33 ,000 Task 2 .2 Prepare dw s andspecs $ 63 ,000 TASK 3 PERMITTING $ 95500 TASK 4 CONSTRUCTION $589000 TOTAL $ 1939600 ADDITIONAL SERVICES The following services are not included in the Scope of Services for this project, but may be required depending on circumstances that may arise during the execution of this project . Additional services include , but may not be limited to the following : • Fabrication of the pilot unit • Pilot testing at the North Hobart Plant beyond what will be performed with the Cal�Flow pilot unit • Any impacts or modifications to facilities as a result of revised CT calculations beyond those listed in this scope are considered additional services . • It is assumed that existing geotechnical data and information from the existing facility is adequate and no other borings or geotechnical testing will be necessary . • FDEP permit application fee • TRC site plan approval fees K :AWPB Civil\044572022 - IRCU Stabilization\ScopeAFinish Water Stabilization Scope - IRCU, final . docx Page 7 of