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2) Drill Unit Positioning — The drill rig unit shall be positioned within the right-of-way <br /> or Owner' s property to provide the desired bore route and pipe depth. Proper <br /> equipment anchoring is especially important for the existing sandy soils. <br /> 3 ) Drill Rods — The drill rods should be as least as strong as the equipment capability. <br /> The drill rod capabilities shall also be compatible with the planned bore route with <br /> respect to cumulative fatigue stresses. . <br /> 4) Drilling Fluid Usage — Drilling fluid shall be used to provide lubrication during the <br /> pilot boring, reaming and pullback operations to reduce the required torque and <br /> thrust of pullback loads . In addition, the drilling fluid shall stabilize the bore hole, <br /> cool the drill head (and internal circuitry), and remove cuttings and spoils. The crew <br /> must be trained in the proper use of drilling fluids and the appropriate types for <br /> various ground conditions . The Engineer shall be notified if excessive drilling fluid <br /> pressures or volumes are noticed. <br /> 5) Location and Tracking — In order to maintain the actual bore along the planned path, <br /> the pilot bore must be carefully tracked, and path confirmation established at least <br /> once each 15 ft interval. For paths with horizontal and vertical turns, or in critical <br /> areas including the vicinity of other obstacles, shorter intervals of 10 ft shall be used. <br /> Any misdirection of the drill head shall be corrected immediately. <br /> 6) Back Reaming — Where necessary, back reaming shall be performed to produce a <br /> hole size sufficiently large to readily install the pipe . Back reaming shall allow the <br /> bore hole to be created in stages, reducing the required torque and thrust loads at the <br /> machine. Back reaming operations shall help ensure that the capability of the <br /> machine is not exceeded due to the combined forces of increasing the hole diameter <br /> while pulling the pipe. Appropriate cutters and compactors compatible with the soil <br /> conditions shall be employed including proper usage of drilling fluid. Back reaming <br /> shall be used to reduce the possibility of voids or surface heaving or settlement, <br /> including unanticipated drilling fluid appearances. Hole diameter increments should <br /> be restricted to approximately 10-inches or less during a single pass. The final hole <br /> diameter shall be 20% but in no case larger than 50% greater than the outer diameter <br /> of the pipe to provide clearance for pipe grips, allow spoils flow, and reduce the <br /> required loads during the pipe pullback operation. During back reaming, additional <br /> drill roads must be available at the pilot bore exit that are connected to a swivel at <br /> the rear of the reamer and pulled into the hole to maintain the path. <br /> F. Pipe Pullback <br /> 1 ) Gripping of Pipe — Due to the distance of the operation and the high pullback loads <br /> generated, secure gripping procedures must be used. Basket-type or internal only <br /> grips will not be allowed. The gripping method selected must allow the full tensile <br /> rating of the pipe to be developed. Appropriate types may include an <br /> internal/external clamping or bolting device, or a fused PE pipe adapter with a built- <br /> in pulling eye. In the latter case, a smaller diameter section of the adapter may serve <br /> as a breakaway link protecting the main section of pipe. <br /> 2) Swivel — A swivel is required between the reamer or compactor preceding the pipe <br /> to prevent the transmission of torsional loads to the pipe. The rating of the swivel <br /> 02400 — Directional Bore Crossings <br /> 02400 - 8 <br />