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F <br />2) Drill Unit Positioning — The drill rig unit shall be positioned within the right-of-way <br />or Owner's property to provide the desired bore route and pipe depth. Proper <br />equipment anchoring is especially important for the existing sandy soils. <br />3) Drill Rods — The drill rods should be as least as strong as the equipment capability. <br />The drill rod capabilities shall also be compatible with the planned bore route with <br />respect to cumulative fatigue stresses. . <br />4) Drilling Fluid Usage — Drilling fluid shall be used to provide lubrication during the <br />pilot boring, reaming and pullback operations to reduce the required torque and <br />thrust of pullback loads. In addition, the drilling fluid shall stabilize the bore hole, <br />cool the drill head (and internal circuitry), and remove cuttings and spoils. The crew <br />must be trained in the proper use of drilling fluids and the appropriate types for <br />various ground conditions. The Engineer shall be notified if excessive drilling fluid <br />pressures or volumes are noticed. <br />5) Location and Tracking — In order to maintain the actual bore along the planned path, <br />the pilot bore must be carefully tracked, and path confirmation established at least <br />once each 15 ft interval. For paths with horizontal and vertical turns, or in critical <br />areas including the vicinity of other obstacles, shorter intervals of 10 ft shall be used. <br />Any misdirection of the drill head shall be corrected immediately. <br />6) Back Reaming — Where necessary, back reaming shall be performed to produce a <br />hole size sufficiently large to readily install the pipe. Back reaming shall allow the <br />bore hole to be created in stages, reducing the required torque and thrust loads at the <br />machine. Back reaming operations shall help ensure that the capability of the <br />machine is not exceeded due to the combined forces of increasing the hole diameter <br />while pulling the pipe. Appropriate cutters and compactors compatible with the soil <br />conditions shall be employed including proper usage of drilling fluid. Back reaming <br />shall be used to reduce the possibility of voids or surface heaving or settlement, <br />including unanticipated drilling fluid appearances. Hole diameter increments should <br />be restricted to approximately 10 -inches or less during a single pass. The final hole <br />diameter shall be 20% but in no case larger than 50% greater than the outer diameter <br />of the pipe to provide clearance for pipe grips, allow spoils flow, and reduce the <br />required loads during the pipe pullback operation. During back reaming, additional <br />drill roads must be available at the pilot bore exit that are connected to a swivel at <br />the rear of the reamer and pulled into the hole to maintain the path. <br />Pipe Pullback <br />1) Gripping of Pipe — Due to the distance of the operation and the high pullback loads <br />generated, secure gripping procedures must be used. Basket -type or internal only <br />grips will not be allowed. The gripping method selected must allow the full tensile <br />rating of the pipe to be developed. Appropriate types may include an <br />internal/external clamping or bolting device, or a fused PE pipe adapter with a built- <br />in pulling eye. In the latter case, a smaller diameter section of the adapter may serve <br />as a breakaway link protecting the main section of pipe. <br />2) Swivel — A swivel is required between the reamer or compactor preceding the pipe <br />to prevent the transmission of torsional loads to the pipe. The rating of the swivel <br />02400 — Directional Bore Crossings <br />02400 - 8 <br />