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2006-342
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Last modified
8/31/2016 10:46:29 AM
Creation date
9/30/2015 10:12:19 PM
Metadata
Fields
Template:
Official Documents
Official Document Type
Work Order
Approved Date
10/03/2006
Control Number
2006-342
Agenda Item Number
7.U.U.
Entity Name
Kimley-Horn and Associates, Inc.
Subject
South County Reverse Osmosis Water Treatment Plant-Work Order No. 14
Supplemental fields
SmeadsoftID
5884
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6 .0 mgd of production capacity. On April 18, 2006, approximately 4.47 mgd of treatment <br /> capacity was available under typical conditions. With upward adjustments to feed pressures and <br /> train recoveries, a maximum treatment capacity of 5 .38 mgd could be achieved, still leaving a <br /> deficiency of 0.6 mgd. <br /> High Service Pumps <br /> The three existing high service pumps provide 6.9 mgd of pumping capacity with the largest out <br /> of service, approximately 1 . 6 mgd less than the treatment plant rated production capacity. High <br /> service pump systems are required by FDEP regulations, adopted August 28, 2003 , to have a <br /> capacity equal to the water system' s peak hourly demand unless the water system includes <br /> multiple water plants and/or remote storage facilities. Peak hourly demand is usually about 200 % <br /> of plant rated production capacity. Although FDEP regulations may allow the South RO Plant' s <br /> high service pumping capacity to be less than the peak hour requirement when combined with <br /> other connected treatment facilities and/or where remote storage is provided, the South Plant ' s <br /> high service pumping capacity should be increased to match that service area maximum-day <br /> demand, or the treatment production capacity. This will allow the South plant to place its daily <br /> production into the distribution system. <br /> The approach is to replace three of the existing 125 hp pumps/motors (2400 gpm capacity), with <br /> new 150 hp pumps, having a capacity of 3200 gpm each, and install variable frequency drives <br /> (VFD) on at least two of the three high service units. Due to age of the existing starters, <br /> replacement parts are no longer manufactured. Since regulations require that the largest pump be <br /> assumed out of service, the remaining 125 hp unit should be replaced to provide a firm capacity <br /> of at least 8 .57 mgd (6000 gpm) and provide pumps that have matched performance curves. This <br /> allows interchangeability of pumps in the control system and two VFD driven pumps to provide <br /> constant pressure performance. This will provide 9.27 mgd of connected pumping capacity with <br /> the largest out of service. If the third pump is not replaced, an increase in system operating <br /> pressure could not be obtained . <br /> Re-programming the high service pumping operation will also allow the facility to maintain <br /> constant pressure with variable system demands which is not currently available at this plant. <br /> Membrane Treatment System <br /> The existing membrane system is currently limited in capacity due to membrane damage from <br /> scaling, fouling, and intrusion of sand into the membranes. Several other mechanical features <br /> limit capacity such as leaking interstage valves, lack of first stage permeate control valves, and <br /> reduced feedwater pump capacity due to the age of the pumps. <br /> Replacement of the existing feedwater pump impellers is recommended since they were trimmed <br /> when first installed and also do not perform to original specifications due to wear. Replacement <br /> with full diameter impellers will increase pump flow/pressure capacity and allow an increase in <br /> capacity of the membrane system. Replacement of the impellers will not affect the motor sizes <br /> since they are sized for full diameter impellers . <br /> The approach to membrane replacement will include profiling of each pressure vessel to <br /> determine the extent of poor performance within the membrane system. Prior to purchasing <br /> membranes to replace all existing membranes, individual performance of all membranes will be <br /> evaluated and a replacement program will be developed. Once the extent of replacement is <br /> defined, a loading arrangement will be developed. Purchase of membranes for at least one-half of <br /> C:\MDM Files\South RO Plant Upgrades to Restore Capacity-rev9.doc Paget <br />
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