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• t <br /> in . from the common, downstream face (Figure 2 . 1b) . For the spline itself, '/. -in . aluminum is the <br /> recommended first-choice option, with ''/z -in. 5 -ply, marine-grade plywood (actual thickness — 12mm, or <br /> 15/32 in.) the lower-cost, second-choice alternative. Other materials, such as plastics or composites may <br /> be acceptable, but must be submitted to the Project Engineer for review and approval . Each spline shall be <br /> fabricated from the approved material , 2 -in . wide and of an equal length as the weir boards into which <br /> each will be inserted. <br /> Despite its greater cost compared to marine plywood, aluminum remains the preferred alternative. <br /> Unlike marine plywood or other wood-based materials (e . g. , wood/plastic composites), aluminum will not <br /> adsorb water, expand, and potentially lock the spline into the slot . As a result , the slot to accept the spline <br /> can be milled to a closer tolerance. The addition of an approved , non-toxic lubricant will improve the <br /> effectiveness of the seal , limit corrosion, and insure that the spline will not lock in place . Other non-wood <br /> materials (e. g. , plastics) may also prove acceptable, but would likely require a thickness greater than ''/. in. <br /> to provide sufficient shear strength. Marine plywood remains the second-choice alternative. Its primary <br /> advantage, in addition to its relatively low cost, is that additional splines can be easily fabricated on-site <br /> as needed . Milling the slot with sufficient tolerance to allow for the plywood' s inevitable expansion will <br /> reduce the likelihood that the spline will lock into position. The addition of a non-toxic lubricant such as a <br /> heavy coating of beeswax will reduce the plywood' s tendency to swell and lock itself into the slot. <br /> 2 .3 . 2. 1 Weir Board Installation <br /> During dredging, each weir board will be added to the stack as follows . Because water typically <br /> will flow over the weir crest , the weir operator must first divert the flow to the two remaining weir stacks <br /> by driving a section of %z-in. marine-grade plywood between inner face of the upstream I-beam flange and <br /> the weir boards . To adequately divert the flow, this section of plywood must span the full distance <br /> between the webs of the opposing I-beam channels into which the weir board will be placed, and extend <br /> sufficiently above the weir crest such that little or no flow continues over the weir. If necessary to prevent <br /> hydrostatic pressure from bending the plywood, the operator may reinforce the plywood ' s upper edge by <br /> securing a metal channel to its downstream face. The weir operator must then clear excess water from the <br /> slot in the upper surface of the top board in the stack. (Note: the above procedure applies only during <br /> active dredging as water flows over the weir crest. Obviously, diverting the flow will not be required <br /> when the contractor prepares to start dredging and the weir operator initially installs weir boards to set <br /> the initial ponding depth (Section 3. 2), or after the completion of decanting as he closes off the weirs as <br /> part of his demobilization procedures (Section 3. 4). ] Next , the operator must apply a thick coating of the <br /> - 9 - <br />